Challenges in production machining

Compared with conventional roughing, time savings of over 60 percent can be achieved with adaptive roughing using special HPC cutters with very large cutting depths. The path layout is perfectly adapted to the geometry with no full cuts. 

HFC tools allow you to achieve high machining rates at high feed rates. Tebis calculates the residual stock with absolute precision: The maximum amount of possible material is removed. HFC tools can therefore be used optimally with Tebis, not only for roughing but also for prefinishing. 

Circle-segment cutters have a special geometry that saves you up to 80 percent of the time required for prefinishing and finishing compared to machining with ball cutters. Tebis supports all these kinds of efficient high-performance tools – because each tool can be modeled with precise attention to detail in the virtual CAM environment. 

Establish the necessary process reliability during unattended late shifts and night shifts with automatic checking and correction of part orientation and blank dimensions. This lets you make the best possible use of highly automated machine centers.

Fast and safe with combined solid and surface technology in Tebis: The better a CAD model is prepared for NC manufacturing, the less time and effort needs to be invested in NC programming. In many cases, NC programming can proceed automatically in Tebis.

Establish connections to other CAD systems via direct and standard interfaces. Our CAD interfaces ensure a smooth, two-way and extremely reliable data transfer.

Tebis CNC programming greatly reduces programming and setup time in the overall process chain. Tebis combines speed, reliability and a high degree of automation with the greatest possible flexibility. The portfolio includes industry-specific solutions for all areas, including 2.5D, 3D and 5-axis machining.

The Tebis CNC Simulator lets you fully plan, program and check your NC machining operations in the Tebis CNC programming environment. All of the components in your real manufacturing environment – including tools, machines, clamping devices and units – are stored down to the last detail as digital twins in the virtual programming environment. 

Tebis lets you separate NC programming and setup planning. NC programming and machining can be done independently in terms of time and organization. Parts and clamping devices are also protected from collisions.

Tebis lets you program simple bores and complex multi-sided machining operations right at your CAM workplace. Strategies for centering, countersinking, reaming, thread cutting, thread milling and milling fittings are included. You benefit from automated manufacturing templates and shortened traverse paths using virtual machine technology. 

Tebis offers an automated, reliable and complete solution for deep-hole drilling that you can use to achieve excellent high cutting performance. You can also benefit from functions such as automatic detection of spot facings or sorting and grouping of features by tilt direction and machining sequence.

Streamline CNC programs for your machines with Tebis‘ complete digital Tebis manufacturing environment. Create safe, collision-checked programs, enabling fast and reliable manufacturing of both simple and complex parts.

With Tebis, you can deliver NC programs to machines with turning, milling and drilling functions. Operating turn-milling machines with minimal user intervention and monitoring demands specific considerations within the CAD/CAM process.

Prismatic machining can be completely automated based on individual process libraries using Tebis template technology. Programming on the machine is eliminated and NC programming at the Tebis workstation is simple.

Free-form machining lets you combine all your strategies for roughing, finishing and residual stock machining in the Tebis Job Manager. You can use convenient template technology and ensure collision avoidance already in the CAM environment.

Tebis 5-axis milling lets you tap into the full potential of your valuable high-performance machines: Collision-free programs can be easily planned and calculated for all multi-axis machining operations. Simultaneous 5-axis strategies that are customized for specific manufacturing tasks make NC programming simple – especially in conjunction with Tebis template technology. 

Compared with conventional roughing, time savings of over 60 percent can be achieved with adaptive roughing using special HPC cutters with very large cutting depths. The path layout is perfectly adapted to the geometry with no full cuts. 

HFC tools allow you to achieve high machining rates at high feed rates. Tebis calculates the residual stock with absolute precision: The maximum amount of possible material is removed. HFC tools can therefore be used optimally with Tebis, not only for roughing but also for prefinishing. 

Circle-segment cutters have a special geometry that saves you up to 80 percent of the time required for prefinishing and finishing compared to machining with ball cutters. Tebis supports all these kinds of efficient high-performance tools – because each tool can be modeled with precise attention to detail in the virtual CAM environment. 

Establish the necessary process reliability during unattended late shifts and night shifts with automatic checking and correction of part orientation and blank dimensions. This lets you make the best possible use of highly automated machine centers.